Crushing Screening and Washing
English
Mineral Ore Processing Solutions
Advanced crushing and screening circuits engineered to minimize wear costs
 and maximize your downstream milling efficiency.
200 TPH Iron Ore Crushing Plant
Location
Malaysia
Raw Material
Hematite
Capacity
200 t/h
Output Size
0-25mm

The Challenge: Inefficient Grinding Energy

In iron ore processing, traditional grinding mills are highly energy inefficient.
 
  • Less than 5% of the total energy in grinding is actually used for iron ore breakage
 
  • The crushing probability of a ball mill is less than 10%, leading to enormous wasted energy if the feed size is too large
 
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Our Solution: "More Crushing & Less Grinding"

We engineered a three-stage crushing circuit to drastically reduce the material size before it enters the mill
 
  • Process: Following primary and secondary crushing, conveyors transport the ore to advanced KL cone crushers, and finally directly to the mills
 
  • Technology: The KL cone crusher uses a special intergranular laminated crushing principle, realizing selective crushing to increase the fine material proportion
 

PE750*1060 Jaw Crusher      PEX250*1200 Jaw Crusher

 KLF1300 & KLC1380 Cone Crushers        Ball Mill  

250 TPH Phosphate Crushing & Screening Plan
Location
Arar, Saudi Arabia
Raw Material
Phosphate rock (>600mm)
Capacity
250 t/h
Output Size
0-3mm

The Challenge: Extreme Wear Parts Destruction

Processing phosphate efficiently requires avoiding equipment damage.
 
  • Using the traditional "iron hitting stone" principle (like hammer crushers) causes destruction to both sides, drastically reducing the life of the hammer head and mechanical parts
 
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Our Solution: Closed-Circuit "Stone Hitting Stone"

We implemented a multi-stage closed-circuit system utilizing the "stone hitting stone" principle to minimize metal wear
  • Primary & Secondary: Jaw crusher and cone crusher reduce the >600mm rock
 
  • Tertiary VSI: Proper sizes are conveyed to VSI crushers (KL-10 & KL-12) to utilize intergranular laminated crushing, increasing the cube content and largely reducing needle flake material
  • Closed Circuit: Oversized material is repeatedly returned to the VSI and screen to ensure a strict 0-3mm final product
 

PE800*1060 Jaw Crusher      KLC1380 Cone Crusher

 KL-10 & KL-12 VSI Crushers        2YA1870 Screen 

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OUR EXPERTISE

Why People Choose Us

Turnkey Plant Solutions

We engineer complete crushing and screening circuits, not just single machines.
Customized layouts based on your specific material and capacity.
Optimized for maximum throughput and optimal footprint.
From 3D design to final commissioning.

Built for Heavy Duty

Maximizing your uptime and lowering the cost per produced ton.
Advanced "stone hitting stone" crushing principle.
Premium wear-resistant parts (High manganese steel & high chrome alloys).
Strict QC system ensuring stable performance in extreme environments.

Lifetime Global Support

Reliable after-sales service to keep your quarry running seamlessly.
On-site installation and operator training by senior engineers.
Fast-response original spare parts supply.
24/7 technical troubleshooting and maintenance guidance.

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CONTACT US

：NO.123 Shenmei Road, Pudong District, Shanghai, China
：+86-13524689558
：george@kinglink-china.com
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